Wire Drawing Die

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Here are the four critical parameters you must include in your next drawing die RFQ to save time and guarantee precision...
16/04/2026

Here are the four critical parameters you must include in your next drawing die RFQ to save time and guarantee precision.

1. Precise Inlet and Outlet Diameters

This is the most fundamental piece of information, but it requires precision. Simply stating the final wire size is not enough. You must provide both the incoming wire diameter (inlet) and the target finished diameter (outlet).

Why it matters: Providing both numbers allows our engineers to calculate the exact reduction rate (area reduction). This dictates the geometry of the die, specifically the approach angle and the bearing length. An incorrect reduction calculation leads to wire breaks, cuppy wire, or central bursting.
Pro Tip: Always specify your required tolerance (e.g., +0.000 / -0.002 mm).
2. The Specific Wire Material

Not all metals behave the same way under pressure. Drawing soft, annealed copper requires a vastly different internal die profile compared to drawing high-carbon steel, stainless steel, or tungsten wire.

Why it matters: The hardness, tensile strength, and plasticity of your wire material determine the required grade of the PCD blank and the specific angles inside the die. For instance, harder materials require a smaller reduction angle to minimize drawing force and prevent rapid die wear.
3. Targeted Drawing Speed

Are you running a slow, multi-pass slip machine, or a high-speed, state-of-the-art continuous drawing line?

Why it matters: Speed generates friction, and friction generates heat. If we know you are drawing at extremely high speeds, we will customize the die’s bell radius and exit angle to accommodate better coolant flow and prevent the heat fatigue that leads to premature die failure.
4. Your Lubrication Method (Wet vs. Dry)

Never submit an RFQ without mentioning how you plan to lubricate the process.
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Here are the standard steps for repairing the die through grinding and polishing drawing dies:1. Thorough CleaningBefore...
15/04/2026

Here are the standard steps for repairing the die through grinding and polishing drawing dies:

1. Thorough Cleaning

Before any mechanical work begins, ultrasonic cleaning is required to remove hardened lubricants and metal dust. A clean die ensures that grinding pins and polishing compounds work effectively without introducing new scratches.

2. Grinding and Reshaping (Removing the Groove)

Because the groove represents a physical depression in the material (often Tungsten Carbide or PCD), you cannot simply polish it away.

Use a precision die grinding machine equipped with a diamond-plated grinding pin.
The angle of the grinding pin must perfectly match the original reduction angle of the die.
Carefully grind away the surface material until the “step” of the annular groove is completely erased, leaving a continuous, flat angle.
3. Polishing Drawing Dies

Once the groove is removed via grinding, the surface will be rough. The final and most crucial step is polishing drawing dies to restore a mirror-like finish.

Apply Diamond Paste: Use progressively finer grades of diamond suspension or paste (starting from a coarser micron size and moving to a sub-micron size for the final polish).
Ultrasonic or Wire Polishing: Utilize an ultrasonic polishing machine or a wire polishing machine to work the diamond paste into the reduction and bearing zones.
Blend the Zones: Ensure smooth transitions between the bell, reduction, bearing, and exit zones. A perfectly polished die will ensure optimal lubrication flow and extend the lifespan of the newly reconditioned tool.

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No. 28, AnKang Road, YangCun Town, TianChang City
Tianchang
239304

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