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PDCA... A fundamental methodology for Continuous Improvrment.How can we make simplify it for workers so that it won't be...
18/06/2020

PDCA... A fundamental methodology for Continuous Improvrment.
How can we make simplify it for workers so that it won't be cumbersome to record, practice and yet motivated them.
Here's one way....that has been successfully implemented.
Use a template with headings.... See pic.

This SME started LEAN about a year ago. Many things they do well and with vigour. The owner drives it.What I like to sha...
16/06/2020

This SME started LEAN about a year ago. Many things they do well and with vigour. The owner drives it.
What I like to share is their BIG Y dashboard...
What's good is It is Visual. All departments including supporting depts HR, IT are included.
What's not so good.. Are too many red?
Symptom of unrealistic goals?
Do a stretch goal is better as it challenges but achievable.

Using Visual Management to track attendance and Kaizen participation.. Was it effective? Yes absolutely and immediate ef...
16/06/2020

Using Visual Management to track attendance and Kaizen participation..
Was it effective? Yes absolutely and immediate effect.
Why?
Workers react when they see something visual which they have a vested interest..and also they can compare who is best and worst...

What is this lean cell looking at?Their performance for yesterdayWhat is their plan?Plan another improvement by reducing...
12/06/2020

What is this lean cell looking at?
Their performance for yesterday
What is their plan?
Plan another improvement by reducing waste, relay out, SMED, reduce batch size
Is it stressful?
No, a simplified process improves flow and simplifies their job
Is this a culture?
Yes supported, encouraged, by management

Lean is a journey with no ending.... A pursuit if perfection.... Make value flow. Hence lean cells want to know how thei...
10/06/2020

Lean is a journey with no ending.... A pursuit if perfection.... Make value flow. Hence lean cells want to know how their growth on the "road".
Here's an example of 8 lean cells monthly Lean self assessment. As colours move from Red to Green... there is positive growth.

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