05/04/2022
HAVE A THINK TUESDAY
Increasing Profits by Removing Wastes #1
With tougher economic times ahead business should look to reduce waste in order to decrease the COGS and increase profits.
The first waste we aim to remove is defects. Any labour, time or materials expended redoing something comes straight off the bottom line and potentially burns your brand.
To give an example of this, I recently made a warranty claim on a fifteen month old electric product (3yr warranty). A nominated repairer come and inspected the product and found the item unrepairable and required an in store refund. Plenty of waste so far for the manufacturer, the cost of repairer, the cost of processing the claim, several hundred dollars worth.
Included in the warranty claim was the cost of item pickup and disposal by the store making the instore refund. This store transaction died a death of a thousand cuts. My initial call was taken, the refund controller who required a box to pickup the item, being fifteen month's old we no longer had the packaging, so they needed to find a box and ship it to my home to package the item in for return. Many wastes right here, the item has already been determined beyond repair, why does it need transport protection all all? Why waste warehouse time and shipping costs and admin costs organising and paying for transport of an empty box.
The box arrived and I packed the item, naturally the item did not fit properly (in correct box). After several phone calls and two failed pickup attempt by the courier company the item was returned to the store.
The next day I get a call the item has been processed and I just need to drop in to pick up the refund. Two days later I arrived, the staff had no idea about the in store refund as it had been organised by "John" (not real name). three separate staff members involved in the fifteen minute investigation, before one employee discovers the paperwork from the manufacturer authorising the refund. Well where to start, an hours worth of labour chasing lost information to refund an authorised in-store refund, at least another hours labour in chasing couriers ect
An needless to say one very annoyed customer have to repeat the refund store and provide the same notification, con notes etc five times.
In my early work life we would have called a taxi for a pickup / drop off to loading dock immediately, no packaging. It was a 3km drive so Swan taxi fare estimator - $14, probably cheaper with uber. Resolved on the same day.
Lesson here poor processes and poor systems and the use of unempowered employees made a $100 refund process cost $700 (my estimate), annoyed the customer and the loss of the opportunity to generate revenue.
Who much is your business losing through poor quality and business processes. If you would like to know more ring Michael on 0417 178 493 or discover how to increase profits by eliminating waste in your business.