12/06/2026
When does voltage drop actually matter in cable sizing?
For most solar and battery installations, the answer depends on cable length. Based on conservative calculations against AS/NZS 3008.1.1:2025, AS/NZS 5033:2021, and AS/NZS 4777.1:2024, here are the thresholds you need to know:
- PV DC cables: under 40m ✓
- Battery DC cables: under 10m ✓
- Single-phase inverter AC cables: under 5m ✓
- Three-phase inverter AC cables: under 15m ✓
Below these lengths, operational current takes precedence and voltage drop won't govern your cable size selection. Exceed them, and you need to run the numbers.
We've broken down the full methodology, including the worked calculations for each cable type, in our latest technical article.
Read here: https://www.gses.com.au/voltage-drop-cable-sizing-solar-pv-battery-systems/