Kothari Process Machineries

Kothari Process Machineries FLUID BED DRYER, RAPID MIXER GRANULATOR, OCTAGONAL BLENDER, DOUBLE CONE BLENDER, MULTI MILL, vibro sifter, TRAY DRYER, LIQUID SECTION, ZERO HOLD UP FILTER

TABLET SECTION


1) FLUID BED DRYER

GMP Fluid Bed Dryer with latest improved design makes this unit a truly versatile for Pharmaceutical, Food, Dyestuff, agriculture & Chemical industries. Our Fluid Bed Dryer is capable of drying materials in any forms like granular, powder or crystalline. Fluid Bed Dryers (FBD) are used to dry materials by fluidization with hot air, and that will creates turbule

nce in the wet product while flowing through it. Normally an initial moisture content upto 20% is ideal but materials with higher initial moisture content can be dried successfully. SALIENT FEATURES:

a) 2.5 kg to 500kg batch capacity

b) Available in GMP and Non-GMP Model (MOC: SS316 / SS304 / M.S). c) Pre air filtration by 20 micron filters and secondary by 5 micron filters, Final air filtration through HEPA (0.3 micron) filters (OPTIONAL). d) Intrinsically safe earthing system ensures complete elimination of static charge. e) On-line Sampling Port for easy sampling during operation. f) Pneumatically operated inflatable seals provided for filter bag and product container sealing with pressure switches &
FRL to ensure fail safe operation. g) Top mounted pneumatic cylinder (directly coupled) for shaking (without wire rope system). (OPTIONAL)

h) Heating mode Electrical / Steam & Thermic Fluid. i) Flameproof Motor with FLP Push Button and Flameproof Control Panel. (OPTIONAL)


2) RAPID MIXER GRANULATOR

High Shear Mixer Granulators are generally used in the pharmaceutical industry for wet granulation process, where dry powder will be charged into the mixing bowl and by adding the appropriate amount of binder, The machine performs mixing and granulation with the help of specially designed mixing bowl, dual speed main impeller, 3 blade chopper very precisely and effectively which leads to faster tableting speeds with improved quality and least rejections. All contact parts made from ss316 / ss304 grade and entire machine designed to confirm cgmp standards. SALIENT FEATURES:

a) Models available from 3 L to 800 L working capacity. b) Fully automatic operation based on PLC control. (OPTIONAL)

c) Better productivity & lesser mixing time. d) Contact parts are SS 316 / 316L. e) Uniform mixing & granulation. f) Less handling. More hygienic.



3) OCTAGONAL BLENDER

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules and powder homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. SALIENT FEATURES:

a) suitable for dry mixing of products in granule form. b) Easy for loading and unloading of material. c) Easy in cleaning. d) All contact parts are made out of SS 316 or SS 316 L quality material. E) The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules,
resulting in good quality. F) Simple design requires minimum maintenance. G) Manual rotating facility with hand wheel for inching. H) It is a slow speed blender and has a removable baffle mounted through a rectangular openable lid. I) Capacity available in 25 ltrs. To 10000 ltrs. J) Limit switch is provided for operator's safety.


4) DOUBLE CONE BLENDER

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Double Cone Blender is filled to ensure proper mixing. SALIENT FEATURES:


a) The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge. b) All contact parts are made out of stainless 304 or 316 quality material, as required by customer. c) Manual rotating facility with hand wheel for inching. d) Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning. e) Worm reduction gear use for speed reduction. f) capacity from 25 ltrs to 5000 ltrs.



5) MULTI MILL

Multi Mills are mostly used for wetings and drying granulations, pulverisations etc., in Pharmaceutical Industries, Chemical Industries, Cosmetic Industries, Ceramic Industries, Colour Industrie Industries, Dyestuff Industries, Food product Industries etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plasitcs and Resins industries. Salient Features :

a) All contact parts are made out of SS 316 quality material. b) Machine rated for continous operation. c) High output with process uniformity. d) Various combinations of screens / speeds / number of blades / direction of rotation blade, can be
selected. e) All contact parts can easily be dismantled and cleaned for change of product. f) Wide range of SS perforated and wire knitted screen available. g) Machine portable on castor wheels. h) Flame Proof electrical motor can be incorporated.




6) vibro shifter

vibro sifters are circular gyratory screens used for separating mass composition of solids from solids, liquid from solid and for gradation of materials as per particle sizes having very wide range of applications. It uses principle of powder tumbling and interacting because of specially designed vibrating motor with adjustable eccentric weight directly mounted on a top plate which is rested on spring pad to achieve continuous vibrations. Salient Features :

a) Available in cgmp model with contact parts fabricated from stainless steel (304 / 316)

b) Portable unit for easy operation and higher output. c) Double and triple deck unit with different screens can be provided. d) Dust-free arrangement, lead free sieves, noiseless, maintenance free unit. e) Less power consumption, variable flow pattern. f) Low operating and maintenance cost, long screen life. g) Easy to dismantle for cleaning screens. h) capacity 12"/ 20"/ 30"/ 36"/ 48"




7) TRAY DRYER



We offer a precision engineered range of tray dryer specially designed for uniform circulation of hot air in the drying chamber. Tray Dryer is robust in construction built with Stainless Steel sheets and internally angles are used to reinforced the whole sheet body. The external sheet of tray dryer will be of S.S. 304 and internal chamber will be of S.S. 304 / S.S. 316. The internal structure is insulated with minimum 50mm thick Glasswool insulation and cladded with S.S. sheets. The dryer is having a fresh air inlet through 20 Micron filters and an adjustable air outlet flap. The door provided at front is explosion proof and is locked with the help of spring loaded ball latches and Neoprene rubber gasket to prevent leakages with suitable pressure. The maximum temperature attained inside the tray dryer will be 100°C and will be indicated and controlled through DTIC. Salient Features :



a) All contact parts made of SS 316 as cGMP standard

b) Design for uniform circulation of hot air in the drying chamber

c) Electric & Steam heating system

d) Fresh air inlet and outlet air flow can be adjusted with damper control valve

e) Trays are placed on the movable trolleys provided with castors. f) Available in different models with options for 12, 24, 48 and 96 trays. g) Easy accessibility of impeller for cleaning. LIQUID SECTION



8) ZERO HOLD UP FILTER PRESS



GMP's Zero Hold-Up / Sparkler Type Filter Press consist of Stainless Steel Shell & Top cover using bolts to give pressure tight enclosure. The filter cartridge assembly inside the shell consists of several horizontally arranged disc type filter plates with perforated supporting screens, filter media & interlocking cups. The entire assembly complete with pump & piping connection is mounted on a suitable S.S. Trolley. Salient Features :



a) Single pass filtration with no solid bypass. b) Full batch recovery, no separate scavenging system needed. c) Proper sealing which allows the filtration of volatile, toxic and inflammable products. d) Plate pack arrangement ensures any type of filtering mediasingularly or in combination, can be used to achieve
required micron efficiency. Easy removal and cleaning of the cartridge assembly. e) Closed System ensures filtration of toxic, hazardous, explosive materials, efficiently cleaned and sterilized. f) Central feeding ensures no solid inside the vessel, complete recovery of liquids. g) Uniform filter-aid bed can be formed. h) Jacket can be provided for hot filtration & cooling

i) Available model 8", 14" , 18”, 24" & 33"

j) Available with centrifugal / gear / lobe pump.

22/03/2014

TABLET SECTION

1) FLUID BED DRYER

GMP Fluid Bed Dryer with latest improved design makes this unit a truly versatile for Pharmaceutical, Food, Dyestuff, agriculture & Chemical industries. Our Fluid Bed Dryer is capable of drying materials in any forms like granular, powder or crystalline.

Fluid Bed Dryers (FBD) are used to dry materials by fluidization with hot air, and that will creates turbulence in the wet product while flowing through it. Normally an initial moisture content upto 20% is ideal but materials with higher initial moisture content can be dried successfully.

SALIENT FEATURES:

a) 2.5 kg to 500kg batch capacity

b) Available in GMP and Non-GMP Model (MOC: SS316 / SS304 / M.S).

c) Pre air filtration by 20 micron filters and secondary by 5 micron filters, Final air filtration through HEPA (0.3 micron) filters (OPTIONAL).

d) Intrinsically safe earthing system ensures complete elimination of static charge.

e) On-line Sampling Port for easy sampling during operation.

f) Pneumatically operated inflatable seals provided for filter bag and product container sealing with pressure switches &
FRL to ensure fail safe operation.

g) Top mounted pneumatic cylinder (directly coupled) for shaking (without wire rope system). (OPTIONAL)

h) Heating mode Electrical / Steam & Thermic Fluid.

i) Flameproof Motor with FLP Push Button and Flameproof Control Panel. (OPTIONAL)

2) RAPID MIXER GRANULATOR

High Shear Mixer Granulators are generally used in the pharmaceutical industry for wet granulation process, where dry powder will be charged into the mixing bowl and by adding the appropriate amount of binder, The machine performs mixing and granulation with the help of specially designed mixing bowl, dual speed main impeller, 3 blade chopper very precisely and effectively which leads to faster tableting speeds with improved quality and least rejections. All contact parts made from ss316 / ss304 grade and entire machine designed to confirm cgmp standards.

SALIENT FEATURES:

a) Models available from 3 L to 800 L working capacity.

b) Fully automatic operation based on PLC control. (OPTIONAL)

c) Better productivity & lesser mixing time.

d) Contact parts are SS 316 / 316L.

e) Uniform mixing & granulation.

f) Less handling. More hygienic.

3) OCTAGONAL BLENDER

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules and powder homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SALIENT FEATURES:

a) suitable for dry mixing of products in granule form.

b) Easy for loading and unloading of material.

c) Easy in cleaning.

d) All contact parts are made out of SS 316 or SS 316 L quality material.

E) The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules,
resulting in good quality.

F) Simple design requires minimum maintenance.

G) Manual rotating facility with hand wheel for inching.

H) It is a slow speed blender and has a removable baffle mounted through a rectangular openable lid.

I) Capacity available in 25 ltrs. To 10000 ltrs.

J) Limit switch is provided for operator's safety.

4) DOUBLE CONE BLENDER

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Double Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.



SALIENT FEATURES:

a) The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.

b) All contact parts are made out of stainless 304 or 316 quality material, as required by customer.

c) Manual rotating facility with hand wheel for inching.

d) Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.

e) Worm reduction gear use for speed reduction.

f) capacity from 25 ltrs to 5000 ltrs.

5) MULTI MILL

Multi Mills are mostly used for wetings and drying granulations, pulverisations etc., in Pharmaceutical Industries, Chemical Industries, Cosmetic Industries, Ceramic Industries, Colour Industrie Industries, Dyestuff Industries, Food product Industries etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plasitcs and Resins industries.

Salient Features :

a) All contact parts are made out of SS 316 quality material.

b) Machine rated for continous operation.

c) High output with process uniformity.

d) Various combinations of screens / speeds / number of blades / direction of rotation blade, can be
selected.

e) All contact parts can easily be dismantled and cleaned for change of product.

f) Wide range of SS perforated and wire knitted screen available.

g) Machine portable on castor wheels.

h) Flame Proof electrical motor can be incorporated.

6) vibro shifter

vibro sifters are circular gyratory screens used for separating mass composition of solids from solids, liquid from solid and for gradation of materials as per particle sizes having very wide range of applications. It uses principle of powder tumbling and interacting because of specially designed vibrating motor with adjustable eccentric weight directly mounted on a top plate which is rested on spring pad to achieve continuous vibrations.

Salient Features :

a) Available in cgmp model with contact parts fabricated from stainless steel (304 / 316)

b) Portable unit for easy operation and higher output.

c) Double and triple deck unit with different screens can be provided.

d) Dust-free arrangement, lead free sieves, noiseless, maintenance free unit.

e) Less power consumption, variable flow pattern.

f) Low operating and maintenance cost, long screen life.

g) Easy to dismantle for cleaning screens.

h) capacity 12"/ 20"/ 30"/ 36"/ 48"

7) TRAY DRYER

We offer a precision engineered range of tray dryer specially designed for uniform circulation of hot air in the drying chamber. Tray Dryer is robust in construction built with Stainless Steel sheets and internally angles are used to reinforced the whole sheet body. The external sheet of tray dryer will be of S.S. 304 and internal chamber will be of S.S. 304 / S.S. 316. The internal structure is insulated with minimum 50mm thick Glasswool insulation and cladded with S.S. sheets. The dryer is having a fresh air inlet through 20 Micron filters and an adjustable air outlet flap. The door provided at front is explosion proof and is locked with the help of spring loaded ball latches and Neoprene rubber gasket to prevent leakages with suitable pressure. The maximum temperature attained inside the tray dryer will be 100°C and will be indicated and controlled through DTIC.

Salient Features :

a) All contact parts made of SS 316 as cGMP standard

b) Design for uniform circulation of hot air in the drying chamber

c) Electric & Steam heating system

d) Fresh air inlet and outlet air flow can be adjusted with damper control valve

e) Trays are placed on the movable trolleys provided with castors.

f) Available in different models with options for 12, 24, 48 and 96 trays.

g) Easy accessibility of impeller for cleaning.

LIQUID SECTION

8) ZERO HOLD UP FILTER PRESS

GMP's Zero Hold-Up / Sparkler Type Filter Press consist of Stainless Steel Shell & Top cover using bolts to give pressure tight enclosure. The filter cartridge assembly inside the shell consists of several horizontally arranged disc type filter plates with perforated supporting screens, filter media & interlocking cups. The entire assembly complete with pump & piping connection is mounted on a suitable S.S. Trolley.



Salient Features :

a) Single pass filtration with no solid bypass.

b) Full batch recovery, no separate scavenging system needed.

c) Proper sealing which allows the filtration of volatile, toxic and inflammable products.

d) Plate pack arrangement ensures any type of filtering mediasingularly or in combination, can be used to achieve
required micron efficiency. Easy removal and cleaning of the cartridge assembly.

e) Closed System ensures filtration of toxic, hazardous, explosive materials, efficiently cleaned and sterilized.

f) Central feeding ensures no solid inside the vessel, complete recovery of liquids.

g) Uniform filter-aid bed can be formed.

h) Jacket can be provided for hot filtration & cooling

i) Available model 8", 14" , 18”, 24" & 33"

j) Available with centrifugal / gear / lobe pump.

Address

Nirav Industrial Estat
Mumbai
401208

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