16/01/2026
MSMA 2025 WINNERS HIGHLIGHTS🌟
TECHNOLOGY EXCELLENCE WINNER - Total Business Solutions Sdn Bhd
This award recognizes outstanding workforce engagement, leadership, and skills development in advancing smart manufacturing initiatives. Achieving smart manufacturing transformation requires a dynamic team that embodies clear vision, effective planning, and collaborative ex*****on. This award highlights organizations that prioritize their people as a critical asset for successful innovation and operational growth.
Total Business Solutions Sdn Bhd (TBSSB) is a Malaysian software house specializing in smart enterprise systems for the manufacturing sector. With strong expertise in ERP, IoT integration, and data analytics, our focus is to help SMEs digitalize operations and achieve Industry 4.0 compliance. Our flagship product, Total ERP, has been implemented across diverse industries such as plastic injection, metal precision, printing, and F&B, empowering businesses with automation, transparency, and scalability.
We implemented a Smart Manufacturing project for textile and oil & gas companies focusing on their cutting processes. Traditionally, stock deductions relied on manual input, which was prone to errors and inefficiencies. Our solution integrated IoT-enabled measuring devices directly with the cutting machines, capturing the actual fabric length or material weight in real time. This data was automatically linked to the ERP system, where stock levels were updated instantly and accurately. The system eliminated double entry, reduced dependency on human operators, and ensured precise consumption tracking at the point of use.
The project delivered measurable benefits within just a few months. Automated stock deduction significantly reduced human error by more than 70%, ensuring accurate inventory records. Real-time material tracking improved efficiency by streamlining the cutting process and reducing reporting time by 50%. At the same time, variance reporting between planned and actual usage provided management with clear visibility into wastage and overall efficiency. End-to-end batch and material tracking strengthened traceability and compliance, enhancing audit readiness in line with industry standards. Finally, live dashboards empower managers to make faster decisions by instantly analyzing consumption trends and optimizing procurement.
This Smart Manufacturing initiative proved that digital integration of planning, IoT, and ERP can significantly transform traditional operations into efficient, future-ready enterprises.
www.tbssb.my