06/07/2020
21st CENTURY MANUFACTURING NOT WITHOUT THE BASICS
Since the early 70’S there has been a running joke about the latest fades in manufacturing and there acronyms. Throughout the years, we have had hundreds of different fades, techniques, systems, processes, organizational structures presented to us as the solution to all the issues facing a manufacturing organization. We have purchased, implemented, modified, and failed trying to chase the one perfect system. There have been some outstanding success stories but unfortunately there have been far too may failures.
Throughout all of this change, there remains one constant, improvements made with a concentration on the manufacturing core basics.
Focus on:
1. Work Force Training
2. Systems That Support Your Business Rules and Goals
3. Accurate Data
Accurate Bill of Materials
Accurate Routing
Accurate Inventory
4. Financials that can be used in setting metrics
5. Basics workflows:
Forecasting
Master Production Scheduling
Material Requirements Planning
Inventory Management
Shipping and Receiving Control
Distribution Management
Shop Floor Control
Capacity Management
Purchasing Management
Having the Basics in good shape will allow for a much easier transition into 21st Century tools and processes.
It becomes extremely important to bridge the gap from the basics to these new tools.
In today’s economy, it is extremely important for companies to achieve excellence in the use of all the tools at their disposal. They need to be competitive and to achieve consistent bottom line profits.
The ability to react to change and to become agile will be some of the keys to success, adopting the following processes and tools and applying them with excellence can be your Path Forward.
ERP
Lean Manufacturing
o Kaizen
o 6S
o Visual Management
o Six Sigma
Lean Supply Chain Management
Sales and Operations Planning
Kanban
VMI
Demand Management
Customer Relationship Management
These are just a few of the many tools at your disposal, take the time to assess how you measure up in these tools and begin to utilize them in the management of your operations.