NAPCO USA

NAPCO USA NAPCO is a US custom manufacturer of rigid paperboard and packaging products.

Our products include set up boxes, slipcases, binders, and many other turned edge products. NAPCO has been delivering quality products nationally and internationally since 1977. NAPCO, located in Sparta, North Carolina was founded by Rocky Proffit in 1977 after graduating from Appalachian State University. From an 1,800 square-foot garage, NAPCO began manufacturing boxes and custom packaging produ

cts. With Rocky’s unrelenting commitment to excellence in quality and customer service, NAPCO grew to become the leading provider of custom packaging using rigid board construction in the industry. Having acquired Vulcan Information Packaging in 2017, NAPCO can now produce more packaging products than ever in our history. BOXES
Two-Piece Setup Boxes | Cosmetics Packaging | Luxury Packaging
Video | Online Gaming | Board Game Boxes | Complete Board Game Packages
Drawer Boxes | Consumer Retail Packaging | Material Sample Boxes | Multi Media Packaging
Specialty Gift Boxes | DVD | CD Packaging | Clamshell Boxes | Interlok Boxes
Corrugated Boxes | Metal Boxes | Paperboard Boxes
Hinged Boxes | NAPCO Flat Line Box | Rigid Set Boxes
Gift Card Boxes | Custom Specialty Rigid Boxes | Presentation Totes | File Boxes

KITS
Surface Kits | Marketing Kits | Sample Kits
Educational Kits | Promotional Kits | Product Launch Kits
Educational | Corporate Training Kits | Décor Material Sample Books
Puzzles | Playing Cards | Point of Purchase Display
Counter Cards | Coin Albums | Slipcases
Angle Boxes | Sleeves | Ad Specialty Promotional

BINDERS
Vinyl Silk Screen Binders | Foil Stamp | Deboss | Vinyl Offset Binders | Vinyl Pictorial Binders
Custom Designed Binders | Turned Edge Silk Screen Binders | Turned Edge Film Laminated Binders | Leather Binders
Eco Friendly Chipboard Binders | Poly Binders | Metal and Acrylic Binders
Paper Presentation Binders | Stock Clear Overlay Binders | Material Sample Binders
Surface Sample Binders | Turned Edge Foil Stamped Binders | Casemade Easel Binders
Folders | Menu | Wine List Covers | Padholders
Index Tabs | Magazine Binders | Magazine Collectors

05/04/2026
04/16/2026

Pulled back the curtain for a glimpse at what a typical Thursday looks like at our place!

"We're not going to make decisions by ourselves. We're going to get together on it and discuss everything as a team."Whe...
04/14/2026

"We're not going to make decisions by ourselves. We're going to get together on it and discuss everything as a team."

When a project needs a fast turnaround, Dylon doesn't work in isolation. He gathers the people who've been here for 40+ years, gets them together, and they figure it out as a team.

No silos. No passing the buck. No "not my problem." Just people who know each other solving problems together.

That's what family-owned means at NAPCO.

--
Missed Dylon's video? Check it out: https://www.youtube.com/watch?v=OKaOpR8Ekpo

03/16/2026

What makes NAPCO special?

We asked our team, from leadership to the production floor, and here's what they told us:

🔷 "The people, the knowledge, and how they work together"
🔷 "Our ability to listen to customers and help them succeed"
🔷 "It's still family-owned... they really care about every product"
🔷 "Everyone's eagerness to meet the customer's needs"
🔷 "All in-house capability; very unique in the USA"

Five different people. One consistent answer.

That's the NAPCO difference. And we're proud of it.

03/09/2026

"You don't have to commit to a 100,000 run. We can do smaller runs cost effectively to test the market."

Rob shares how NAPCO's investment in digital equipment helps customers launch products without massive upfront risk.

Want to test a new product concept? Start with 500 units. Prove it sells. Then scale to 50,000+ with the same vendor- same quality, no switching costs.

It's how we help brands grow without gambling everything on an untested idea.

Packaging careers don’t look like what most people expect.Today, Regina and Amanda are representing the NAPCO team at th...
03/03/2026

Packaging careers don’t look like what most people expect.

Today, Regina and Amanda are representing the NAPCO team at the Alleghany High School, Sparta, NC Career Fair to share what it actually looks like to work in manufacturing; the creativity, the technology, the craft behind every package we produce.

The next generation of manufacturers is sitting in classrooms right now. We’re honored to be part of the conversation.

Growth looks different for every brand.Some start with a prototype.Some start with a short run.Some are ready for full p...
02/20/2026

Growth looks different for every brand.

Some start with a prototype.
Some start with a short run.
Some are ready for full production.

Wherever you are in your journey, NAPCO is built to grow with you.

Proudly manufacturing in the USA since 1977.

02/17/2026

In 1977, everybody thought Rocky had lost his mind when he turned down a job to start NAPCO.

Today, some of the people who believed in him anyway have been by his side for over 40 years.

That kind of loyalty doesn't happen by accident. We're proud of the family we've built, and grateful every day for the people who make this place what it is.

12/05/2025

It's the kind of Friday that makes you remember why we love what we do.
Production floor humming, coffee flowing, and our team pulling off what most manufacturers would call "impossible."

When packaging fails in the real world, the costs add up fast: damaged inventory, disappointed customers, and a brand re...
11/20/2025

When packaging fails in the real world, the costs add up fast: damaged inventory, disappointed customers, and a brand reputation that takes years to rebuild.

That's why testing before full production is imperative.
We've outlined three proven testing methods that catch problems early, when they're still inexpensive to fix. From prototyping with real materials to simulating the harsh realities of shipping and storage, each approach serves a specific purpose in protecting your investment.

Swipe through to see how each testing method works and what it reveals about your packaging's performance.

With our digital manufacturing capabilities and no minimum quantities, we make it easy to test thoroughly before scaling up.

What questions do you have about packaging testing? Drop a comment below!

Address

120 Trojan Avenue
Sparta, NC
28675

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm

Telephone

+18008548621

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