04/04/2025
Gerke Excavating is hiring! Please contact our HR department at 608.372.4203 or [email protected] to apply.
POSITION SUMMARY
Mission for Aggregate Processing Foreman- Night Shift
The mission for this role is to safely operate equipment in a mine environment and assist crew members in the operation of our aggregate processing plant(s). This individual needs to be self-motivated, detail oriented, analytical, and committed to continuous improvement. This position is responsible for ensuring smooth, efficient, environmentally compliant, and safe day-to-day operation of the processing plant. Ensure that employees are performing their jobs and maintaining equipment safely and in compliance with Occupational Safety and Health Administration (OSHA), Mine Safety and Health Administration (MSHA), and Department of Transportation (DOT) regulations.
ESSENTIAL FUNCTIONS
Job Responsibilities
This position will include keeping the jobsite running safely and efficiently. Responsible for management of aggregate production crews. Fosters a culture that analyzes and mitigates risks for our crews. Must have the ability to exercise discretion and good judgment in supervising subordinates. These tasks include but are not limited to delegating responsibilities and tasks, training, performance evaluations, counseling, and disciplining.
Setup and Material Management
• Ensure crusher is level at all times
• Maintain site cleanliness, and perform general labor activities, including but not limited to shoveling in and around the belts and crusher
• Checks stockpile to ensure product quality
• Prep material with a pulverizer or hammer as needed
Start-Up in the Morning
• Perform daily checks on conveyors, screen deck and crusher box
• Clean, lubricate, and perform routine maintenance work on machinery (mechanical experience preferred)
• Report crusher issues and worn-down parts to the maintenance supervisor in a timely manner
Feeding and Operating the Crusher
• Monitor the plant to ensure the plant is running safely and production is consistent
• Beware of unusual noise that could indicate potential plant issues
• Identify appropriate material to produce quality aggregate material and set aside uncrushables
• Monitor silica dust emissions and use dust suppression if needed
• Perform tracked conveyor moves as needed
• Adjust crusher settings to optimize performance and gradation
• Assist with collecting material samples for laboratory testing
• Maintain strong communications with ground labor to ensure efficient and safe workflow
Shutting down
• Complete all necessary daily paperwork. May include but not limited to, daily logs, vehicle inspection logs, hours of service, etc.
• Remove build up from under or around crushers and beltlines
Overall safety
• Shut down equipment as required in the event of an emergency, blockages or end of shift
• Conduct daily pre-shift safety checks (area inspection, e-stops)
• Adhere to and follow all safety rules and regulations of MSHA/OSHA/DOT
• Ensure nobody enters safety perimeter while operating the crushing plant
Other Requirements
• Other duties and projects as assigned
• Performing physical activities that require considerable walking, standing, bending, carrying, and lifting up to 50 lbs, etc.
• Wearing all proper PPE including but not limited to, hard hat, HiVis safety vest, steeled toed boots, harness and safety lines
• Performs daily servicing, maintenance, and repairs on aggregate processing plant(s)
• Daily reporting of all employee’s payroll hours, pre and post inspections of all equipment
POSITION QUALIFICATIONS
KNOWLEDGE, SKILLS, & ABILITIES
• Minimum of 5 years of aggregate processing experience, with crushers and other aggregate equipment
• Previous MSHA training documentation
• Have mechanical knowledge and experience with general equipment maintenance
• Flexible to work extended hours, and weekends when required
• Capable of working independently when needed
• Able to promote a positive and safe workplace in a physically demanding and fast paced environment
• Comfortable working outdoors, in extreme weather conditions, and in a noisy and dusty environment
• Welding/torch cutting experience desired
• Knowledge of sand and aggregate classification to help produce spec material through the crushing operation
• Excellent interpersonal and communication skills
• Use of personal protection equipment is required
• Must be willing to travel to other work sites
• Must have a clean driving record and valid driver's license, CDL preferred
• Must successfully pass pre-employment testing
Reasonable Accommodations Statement
To accomplish this job successfully, an individual must be able to perform, with or without reasonable accommodation, each essential function satisfactorily. Reasonable accommodations may be made to help enable qualified individuals with disabilities to perform the essential functions.