Weldfuzion

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Weldfuzion Welcome to our page! We are here to drive discussion, share tips and insight, and move it forward!

We’re combining learning, innovative products, and more to serve the welding community … Check us out @ Weldfuzion.com and join the crew 👍 Brent Williams started Weldfuzion to offer welding solutions, weld process training and to provide accurate, first-hand info about key welding-related topics to improve your skills and capabilities.

11/08/2026

Avoid smoking the tungsten on a new hookup when you're in Lift-Arc ON mode on a machine with an internal gas solenoid and no remote to trigger the gas.

11/07/2026

More on cleaning aluminum before welding ... that oxide layer forms immediately when exposed to the atmosphere, then it collects trash - so I like to remove it, especially for critical welds 👍

11/06/2026

Making critical welds on aluminum/aluminium requires good prep ... because the oxide layer holds trash that causes issues.

11/06/2026

Tungsten testing - results from welding in AC @ 70%EN on the AC balance and 80hz on the frequency ... with 6 different tungsten electrodes.

11/06/2026

Tungsten selection changed when inverters replaced old school transformer machines ... they didn't work well with pure in AC TIG and thoriated had issues.

11/05/2026

Tungsten testing - Part4: the best all-around tungsten, especially if you're welding with an inverter - and here's why!

11/05/2026

Why I don't recommend 2% thoriated or red tungsten for TIG welding on AC with an inverter? Tungsten nodules, splitting and spitting are likely unless you force a large ball - negating some benefits of inverter waveform control that improve arc control and allow for use of a tapered electrode.

11/05/2026

Testing pure and zirconiated tungsten electrodes in AC TIG to compare balling of the tip during normal welding conditions.

AC TIG mode
AC Balance: 70% EN
AC Frequency: 80 hz

11/05/2026

Tungsten testing part 1: Why pure (green) and zirconiated (brown) are not recommended for DCEN and work best when used for welding alunimum/aluminium on AC.

11/04/2026

Work clamp position matters for critical welds. This demo shows exactly what can happen ... when it arc between a dirty table and the weld

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Ashton, MI

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