FormTight, Inc.

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FormTight, Inc. FormTight is a custom plastic thermoforming company that produces both thin and thick gauge. We specialize in custom packaging for a variety of industries

FormTight has been in the custom plastic thermoforming business since 1992 specializing in both thin and thick gauge. We are based in Denver, CO and have produced plastics/packaging for a variety of industries ranging from the food industry to medical devices to blisters/clamshells for retailers. FormTight also works with a wide range of materials such as PET/RPET, HIPS, HDPE and PVC only to name a few. We are able to help our customers go from having a distant idea to transforming that idea into a reality with their finished product. Paired with our 3D Printing/Prototyping capabilities and our in-house tooling department, FormTight is there throughout the entire process to help our customers along the way. Visit our website to learn more about us and feel free to contact us! [email protected]

Before any production tooling is cut, there should be a prototype in your hands.This is the step many people try to skip...
10/28/2026

Before any production tooling is cut, there should be a prototype in your hands.

This is the step many people try to skip to save money, but it’s almost always the wrong call.

There are two approaches we typically take: a ren prototype mold or an aluminum one. The right choice depends on what you need to learn.

Ren is faster and less expensive. You get a physical tray to evaluate fit, see how your product sits, and assess how the walls support it. It’s often enough to catch obvious fit issues before investing in production tooling.

Aluminum takes longer and costs more, but it allows us to produce production quality parts. You can send samples to a buyer, test the tray on your production line, and evaluate how it fits into cases and stacks on a pallet. You learn how the tray performs in the real world, not just how it looks on a desk.

Why does this matter? Once production tooling is cut, changes can become expensive and time-consuming. A wall that’s slightly too tight, a fl**ge that doesn’t work with your production line, or a stack that nests poorly in a case is a manageable adjustment during prototyping. With production tooling, it can become a much bigger project.

That’s why we ask an important question early in the process: What do you need to learn before we cut the production tool?

Answer that honestly, and the rest of the process can become a lot more efficient and cost-effective.

A packaging problem often shows up somewhere else first. A product shifts during shipping. A tray slows down packing. A ...
10/23/2026

A packaging problem often shows up somewhere else first.

A product shifts during shipping. A tray slows down packing. A retail package makes the product harder to see.

That’s why custom packaging should start with how your product moves, is handled, and reaches the customer.

At FormTight, we bring design, prototyping, tooling, and production together under one roof at our Denver facility.

We build custom thermoformed trays, clamshells, and blisters around your product and its specific requirements.

Planning a new launch or rethinking packaging that isn’t working?

Let’s talk about what could fit better.

We hear it all the time. A stock tray might cost $0.30, while a custom tray could be closer to $0.55, plus a one-time mo...
10/21/2026

We hear it all the time. A stock tray might cost $0.30, while a custom tray could be closer to $0.55, plus a one-time mold cost of around $6,000.

That upfront difference can be hard to justify. But the per-piece price is only part of the equation.

Stock trays can come with hidden costs: production-line waste, product damage during shipping, excess freight from inefficient packaging, and lost shelf appeal.

We’ve seen brands run the numbers and find that a custom tray pays for itself faster than expected. We’ve also seen cases where a stock tray is the right choice. Both options can be valid. The key is looking beyond the sticker price to understand what your packaging is really costing you.

Address

11600 E 51st Avenue
Denver, CO
80239

Opening Hours

Monday 8am - 4:30pm
Tuesday 8am - 4:30pm
Wednesday 8am - 4:30pm
Thursday 8am - 4:30pm
Friday 8am - 4:30pm

Telephone

+13039225563

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